The sense of sight is a pretty important sense in inventory counting, it gets mentioned a lot when counting techniques are discussed. If you want to count a store accurately, obviously you need to see the product in order to do it, blindness is probably one of the few physical deficiencies that will keep you from being hired by inventory services, and trust me some of them are real desparate for workers. But this got me thinking, how important are the other human senses to the inventory counting process?
I honestly cannot think of any possible scenario where a sense of taste would impact inventory counting in any way possible. If such a scenario exists, I would love to hear it, but I'm going to declare that the sense of taste has no effect on inventory counting.
I suppose the sense of smell may help a counter become aware of certain odorous products that need to be counted, but for the most part, it offers pretty much no aid into the counting process itself. The sense of smell for the most part has no effect on the inventory counting process. Much like taste it would require a extremely "unique" set of circumstances for this not to be true.
The sense of hearing is a far more important sense for inventory counting. Most counting machines are programmed to produce audible alarms when a certain set of keys are hit. These alarms are important to maintaining accuracy by warning counters of potential handkeying mistakes. Also in scanning inventories, a captured barcode can be confirmed by an audible beep from the counting machine. These beeps let the counter know that they've captured a particular item. Of course I always find that it's easier to hear other people's beeps than your own. But outside of these examples, hearing doesn't play much of a role in inventory counting. I actually believe that a deaf person could function as an inventory counter pretty well. As long as they can see the product, communicate with other counters and store personnel, and use a substitute for the alarms and beeps mentioned above, there's no reason why a deaf person couldn't count inventories. In fact there are substitutes for the alarms and beeps out there. I recall working with a hearing-impared counter during my days with RGIS, he used a vibrating device as a substitute for the machine alarms, plus all the scanners would give off a visual light flash when a barcode was captured. A lot of times I found it easier to look for that flash of light then to try and hear my machine beep over everybody else's. So hearing can be an important sense, but not necessarily an essential one.
Sight is obviously huge in inventory counting, but the story above illustrates that in financial inventories, not everything that is counted is seen by the counter. This leads us to the last sense, the sense of touch.
In scanning inventories, or inventories where a barcode is captured, the sense of touch can't be denied. Most barcodes are located on the product itself, and on occasion faced to allow for convenient scanning. Scanning inventories may also feature a greater level of detail than traditional financial inventories, it's more important to have an accurate count in these types of stores, than in financial inventories, so your gonna have to touch the product in these inventories there's no other way around it.
The sense of touch would also seem to be important for financial inventories as well, especially sense not everything can be seen, but strangely it's not stressed that much by inventory services. I was given a handout when I first started out with RGIS (a portion of which you can see below), Titled "Helpful Reminders on Auditor Efficiency", it actually does talk about the sense of touch, but only in relation to the counting machine.
One bullet point states "Force yourself to key by touch..". What's they're talking about here is the notion of 'handkeying'. This is basically the art of entering in data on a counting machine without looking at it. This skill is similiar to typing and is a must for counters wishing to be efficient. Handkeying is probably the one time when the sense of sight is looked down upon, handkeying should only be done with one's sense of touch.
But there's more to inventory counting than just being able to handkey a counting machine, you also have to deal with the product itself. Further down on the 'Helpful Reminders' sheet we see the following points listed under Counting Techniques
Sight Counting - Recognize groups.
All "non-keying" time decreases your average per hour.
Pursue your job with a sense of urgency
Then there's the rules of thumb:
Keep your keying hand on the keyboard whenever possible
Count with your eyes, not with your hands
Use product size and shelf depth to assist you in determining quantities.
On the back of this sheet is even more helpful hints, most notably:
Always view the product from an advantageous angle.
When you must handle merchandise, do so as little as possible
And specifically under a heading for Financial Inventory
Merchandise is counted using appropriate sight counting method.
When I came to work for Quantum Services roughly 8 years later I was given a phamplet called "The Seven C's of the Audit Process". One of the "C" 's was titled "Counting the Store" it has the following bullet points:
Never compromise your accuracy and integrity
Count with your eyes
Count what's not there
Count with a sense of urgency
Use your QIC to count cigarettes, lottery and cups
I find the 2nd and 4th points strikingly similar to the tips I ran across working for RGIS 8 years prior, in fact the phrase "count with your eyes" exists on both sheets pretty much word for word.
The major theme present throughout these tip sheets is the notion of sight counting. The ability to simply observe how much inventory is present and let your counting hand react to it by entering in the appropriate data. The RGIS' tips seem to suggest that one's hands are meant for working the counting machine and not for handling the merchandise. This would seem like a reasonable approach to take for inventory counting, that is until you walk into a store an actually confront the way some merchandise is kept in a store.
There are some limitations to sight counting. As a coutner you're going to run into merchandise, that has to be touched in order to get a proper count. Below are some of the more common examples
Candy
In c-stores and probably to a lessor extent in grocery stores, counting candy is the bane of an inventory counter's existance. The candy gondola is the one part of the c-store that counters probably loathe counting the most. One of the most well known tricks to counting candy or gum is to take note of the box quantity when it's full and use that to determine the actual quantity present. In some cases you utilize the "count what's not there" technique. For a lot of the gum items this can be pretty accurate. Of course you still would have to worry about overhang (my term for extra merchandise placed on top of a full box) and boxes that sit inside other partially full boxes. Once you get down to the candy things get a little more difficult. Trying to determine what's missing out some candy boxes is not as obvious and overhang can be far more troublesome.
I've also noticed that its possible for extra candy bars to be stuffed into boxes without any noticeable overhang, for instance a box of starbursts can comfortably hold 39 bars even though it's designed for 36. One could use the sense of touch can be used to determine the depth of the product and how many go across, the rest is simple multiplication. I do strongly agree with one of the above techniques, "Always view the product from an advantageous angle". It's always easier and more accurate to count items at angle or from a side view where you can more easily see every single item, and this is exactly the problem with candy, you don't get a lot of good angles to view the product. It's always tightly packed onto the shelf, and usually contained in cardboard boxes. One way around this is to pull the box off the shelf and lift up the side to peek at a side view of the product
This allows you to see how deep it is and in some cases allows the counter to see pretty much every single bar. But then we move down past candy bars and into merkier areas, like candy 'packages'. Items like skittles, M&M's, or other 'bagged candy' is probably the hardest to count, because of the way the product can wind up in so many positions within the box. Here a side view doesn't offer much help, nor does the 'count what's not there' method offer a better alternative. The method i've usually employed is to dump the product out of the box, grab a handful and count it at the best possible angle and place it back in, and then go for the next handful. This method is a bit tedious, but accurate. Store manager will never complain about the way you count candy when you do this. The "count what's not there" technique, has never been a favorite of mine, for one the full box quantities are hot hard and fast rules about what "full' really is. When a box of candy has been jammed beyond capacity this method is essentially useless, and then for boxes that are partially full, sometimes the reamaining product is so disorganized that this method gets reduced to guesswork. Figuring out how many M&M's are missing from a box of 48, is not the most accurate way to count them. The product that is still there is something that I can touch and see, and actually 'count'. Sometimes it's better to deal with what is still there, not what isn't.
Tobacco
I'm pretty sure any experienced counter could tell you how many snuff cans can fit in a full slot on their display rack. I've come to find myself pushing back on these cans to confirm that a slot is truly full, or if some cans are stuck which does happen from time to time. Individual cigars fall into the same boat as candy, they come in boxes that make it difficult to get a good view of them. Usually I have to pull these out as well and view them from the side. A partially full box of cigars may be another example of where the "count what's not there" method gets reduced to guesswork.
Cigarettes
I've been to stores where the display cartons at the top of the cigarette racks are fake and I've been to some stores where they're real. What I've also noticed is that from a distance, the fake cartons look exactly like the real ones. Normally when counting cartons I'll run my hand over these to see if they feel real. I've also run into stores who see no problem in taking a pack or two out of the cartons only to put the rest of the carton back underneath the racks where all cartons are stored. The sense of touch will indicate how full these cartons are.
Pop
Generally pop, or beverage in general is easy to count, on the salesfloor sight counting can be very accurate, but when counting backstock in the back cooler, I've come across many 20oz cases of pop containing 23, 22, 20 or less bottles. And sometimes they're in the middle of a stack underneath full cases of 24. In these situations I like to push back on the bottles to get a sense if the shells are full or not.
Generally pop, or beverage in general is easy to count, on the salesfloor sight counting can be very accurate, but when counting backstock in the back cooler, I've come across many 20oz cases of pop containing 23, 22, 20 or less bottles. And sometimes they're in the middle of a stack underneath full cases of 24. In these situations I like to push back on the bottles to get a sense if the shells are full or not.
Gatorade
Gatorade is a great example of something that gets counted where the counter may never actually see it, this is the case for the boxes stored in the back cooler. Much like pop a box on the bottom of the stack doesn't necassarily have to be full. However with merchandise completely encased in cardboard, obtaining accuracy may involve opening the box, to either see how full it is or to feel inside to see if it's full.
Gatorade is a great example of something that gets counted where the counter may never actually see it, this is the case for the boxes stored in the back cooler. Much like pop a box on the bottom of the stack doesn't necassarily have to be full. However with merchandise completely encased in cardboard, obtaining accuracy may involve opening the box, to either see how full it is or to feel inside to see if it's full.
One theme that does appear in these examples is that the sense of touch is important in order to achieve some level of accuracy in counting. Running my hand over cartons of cigarettes is done for accuracy. Pushing back a case of 20oz bottles of pop is done for accuracy. Taking a box of candy off the shelf and lifting up the side is done for accuracy. Grabbing a handful of ciagrs and lining them up in your hand to see every single one is done for accuracy. But while I run my left hand across the cartons of cigarettes atop the cigarette display, my right hand is doing nothing, simply waiting to find out if the cartons are real before inputting data into my machine. It also has to wait when I push back a case of energy drinks, or stick my hand in a box of powerbars. Most of the time I spend feeling the merchandise will fall under the category of the 'non-keying time' which according to the "Helpful Reminders" sheet decreases my average per hour. Even though accuracy may pay off later down the road, a counting style predicated on accuracy will never be considered the most productive. Touching the product is time consuming and non-productive. That's the message behind the phrase "Count with your eyes, not with your hands" or "Count what's not there". To be productive one has to learn to trust their sense of sight more and more, to be able to look at a box of candy and say it has 27 bars in it. If the sense of touch is important for accuracy, then sight is important for productivity. As an inventory counter really both senses are important and need to be used often, by as you can see only one gets stressed on inventory services' tip sheets. If you want to have an idea of how accurate a counter is, just watch them count and take notice of how often their sense of touch comes into play.